BMS Accelerator | Digital BMS for Manufacturing Performance

Impact

Manufacturing outcomes you can track on every line

BMS Accelerator connects clear standards, daily routines and simple digital signals so you can see whether your plants are moving in the right direction — not just running workshops.

Operators in a manufacturing environment working together

+5–15% OEE through structured loss analysis and AM/PM integration.
-5–15% unplanned downtime by stabilising basic conditions and clarifying escalation.
-10–25% minor stops & speed losses via operator-owned standards and checks.
Fewer chronic quality issues through visible parameters and simple problem solving.
Improved safety & 5S as a natural side-effect of true equipment ownership.
Higher engagement as teams see their actions in the trend, not just in a slide deck.

Method

What is BMS Accelerator?

A structured BMS deployment model that blends classic TPM with digital-ready design. Everything is built so it works on whiteboards first — and connects to apps and dashboards when you’re ready.

A clear deployment roadmap from model line to full network.
Standardised templates & training content ready to brand for your company.
Module-based design for AM, PM, FI, Performance Management and Leadership.
Loss & KPI framework that can feed existing OEE, BI or CMMS tools.
Digital-friendly, offline-capable — works on paper, whiteboards or devices.

Scope

BMS Accelerator focus areas across people, equipment and systems

BMS Accelerator is not a poster program. It defines what great looks like on the line every day — for operators, maintainers and leaders.

Engineer monitoring digital dashboards in a control room

Strategy & Roadmap

Connect TPM to business priorities, choose model lines and define a realistic pace for scale-up across sites.

Network designModel lineRoadmap

Operators inspecting conveyor equipment on a line

Autonomous Maintenance

Cleaning, inspection, tagging and lubrication routines that operators own — with clear standards and visuals.

Basic conditionsChecksTags

Industrial machines and equipment in a manufacturing plant

Planned Maintenance

Maintenance strategy, PM frequencies and spares aligned with how the line actually runs in reality.

PM matrixCMMSAM-PM link

Digital analytics and charts on multiple screens

Performance & Losses

Simple loss trees and KPI sets that can be tracked on whiteboards or digital dashboards with the same logic.

OEELoss treeDigital ready

Close-up of industrial control panel and gauges

Problem Solving

5Why, fishbone and A3 that fit on one page and can be used by operators, not just engineers.

FI projectsChronic lossesA3

Team of people in a workshop looking at charts

Capability & Culture

Leadership routines, coaching and recognition that keep TPM alive long after the launch workshop.

Leader standard workCoachingOwnership

Digitalisation

Use data to see if BMS is really working

BMS Accelerator is designed for a digital world: you can start with markers and magnets, then plug the same logic into BI dashboards or OEE tools.

Engineer looking at analytics dashboard in a modern factory office

We keep the data model simple: a small, standard set of losses and KPIs that every plant can understand. That drives cleaner dashboards, easier comparisons and faster decisions at daily, weekly and monthly levels.

Standard loss model that feeds OEE and downtime analytics.
Clear link between daily boards and digital trends.
Ready to connect to Power BI, Tableau or your existing tools.
Sensor and IoT-friendly — but not dependent on them.

Example trend: OEE vs Downtime 12 months · model line

Month 1 Month 6 Month 12

OEE (↑)

Planned compliance (↑)

Unplanned downtime (↓)

Visual example only — BMS Accelerator helps you define and track the right metrics so these trends come from your data, not slides.

Deployment

How we deploy BMS Accelerator with your teams

A simple, repeatable pattern that can be adapted to a single pilot site or a global network. Your people stay in the centre — tools and digitalisation support them, not replace them.

Team workshop with people discussing graphs and charts together

Assess & align – understand maturity, losses, strategy and constraints.
Design the roadmap – pick model lines, define waves, set expectations.
Build & adapt the toolkit – brand materials, agree on standards and KPIs.
Deploy & coach – on-the-floor support, routines and leader standard work.
Scale & sustain – grow internal capability, run health checks, refresh as needed.

Next step

Talk to us about piloting BMS Accelerator

Whether you’re restarting TPM or building it for the first time, we can help you design a model line, run a focused pilot, and set up a roadmap that your teams can actually follow.